Industry Solutions

Workforce Management for Manufacturing

Time tracking, access control and compliance for production environments

Manufacturing workforce management combines time and attendance, access control and job costing to give you complete visibility of labour costs, ensure compliance with Working Time Regulations, and control access to production areas.

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UK manufacturers lose an average of 4.5 hours per employee per month to time theft and inaccurate recording

Source: CIPD Absence Management Survey

Built for Production Environments

Manufacturing operations demand robust, reliable systems that work in challenging environments. Synel terminals are built to withstand shop floor conditions - dust, temperature variation and heavy use - while providing the accurate time data you need for payroll, job costing and compliance.

Complex Shift Pattern Support

Continental shifts, rotating patterns, annualised hours - whatever your scheduling approach, Synel handles the complexity. Automatic shift detection means employees simply clock in and the system applies the correct shift rules, premiums and overtime calculations.

Working Time Regulations Compliance

WTR compliance is critical in manufacturing where long shifts and overtime are common. Real-time alerts when employees approach the 48-hour weekly limit or miss mandatory rest periods protect you from tribunal claims and keep your workforce safe.

Job Costing and Labour Tracking

Track time against jobs, work orders or cost centres to understand true labour costs. Integration with ERP systems like SAP means production data flows automatically, eliminating manual data entry and reconciliation.

Access Control for Production Areas

Control who can access machinery, restricted zones and hazardous areas. Integration with training records ensures only certified operators can enter specific production cells. Full audit trail supports health and safety compliance.

Key Features

Everything you need for manufacturing workforce management

Shop floor terminals built for industrial environments
Complex shift pattern and rotation support
Working Time Regulations compliance monitoring
Job costing and work order tracking
ERP integration (SAP, Oracle, Sage)
Access control for restricted areas
Biometric clocking eliminates buddy punching
Real-time labour cost visibility
Case Study
Wren Kitchens

4,000+

Employees managed

£40 million

Facility investment

Wren Kitchens: Centralised T&A for 4,000 Manufacturing Employees

UK's largest kitchen manufacturer consolidated HR reporting with facial recognition for production and fingerprint for offices.

Discover the full results Wren Kitchens achieved with Synel's solution.

Read the full story

Frequently Asked Questions

Is facial recognition clocking hygienic for food production?

Yes. Facial recognition is completely touchless. Employees clock by simply looking at the terminal without touching any surface or removing gloves.

This makes it ideal for food production, healthcare, pharmaceutical manufacturing and any environment with strict hygiene standards.

For even more demanding environments, Synel also offers RFID necklace solutions where workers walk through readers without any interaction at all.

What is a time and attendance rules engine?

A rules engine is the software logic that converts raw clocking data into accurate net pay. Unlike basic systems that just record start and finish times, Synel's rules engine automatically calculates shift differentials, overtime thresholds, grace periods and break deductions.

This ensures gross-to-net hours are calculated accurately before data is sent to payroll, eliminating manual calculations and spreadsheet errors.

The complexity of this logic is why major payroll providers like Iris and Cascade partner with Synel rather than building it themselves.

Can the system handle complex shift patterns and manufacturing rosters?

Yes. The system is specifically designed for sectors like manufacturing and logistics that rely on hourly-paid workers with complex shifts.

It supports advanced scheduling based on skills and availability, and automatically applies specific pay rules to different shifts. Nights, weekends, bank holidays and overtime thresholds are all handled automatically.

The rules engine handles scenarios that spreadsheets routinely get wrong, such as an employee working 30 actual hours but being paid for 42.6 weighted hours due to shift premiums.

How does the system help with Working Time Regulations compliance?

The system automates tracking of the 48-hour working week, 11-hour daily rest periods and mandatory break compliance. Real-time alerts notify managers when employees approach limits, allowing roster adjustments before breaches occur.

For multi-site operators, it aggregates working hours across all locations. This is critical because standard systems often miss breaches when staff cover shifts at different sites.

Statutory reports provide evidence for audits and tribunals.

How do I prevent buddy punching?

Buddy punching is where one employee clocks in for another. It is eliminated using biometric authentication.

Synel offers facial recognition and fingerprint terminals that verify the actual identity of the person clocking, not just possession of a card or knowledge of a PIN.

Because biometrics cannot be shared, borrowed or forgotten, you only pay for employees who are physically present. This delivers immediate ROI for organisations experiencing time theft.

Can I track time against specific jobs or projects?

Yes. The Synergy Projects module allows employees to clock onto specific jobs, tasks, cost centres or production lines.

This enables businesses to compare planned versus actual time, calculate true project costs and analyse productive versus non-productive time.

Data capture can be via shop floor terminals with barcode scanners, mobile app for field workers, or web browser for office staff. Reports show real-time job progress and cost variances.

Do you provide on-site support?

Yes. Unlike many competitors who rely on third-party installers, Synel employs our own team of engineers across the UK.

We handle installation, training and ongoing support directly. This means faster response times, consistent quality and engineers who know your system inside out.

Ready to transform your manufacturing operations?

Book a demo to see how Synel can streamline your operations and deliver measurable ROI.

Trusted by industry leaders

Honda Wren Kitchens Fresenius City of London School